BMW Group to deploy humanoid robots in production in Germany for the first time
77 points
4 hours ago
| 19 comments
| press.bmwgroup.com
| HN
Maxion
2 hours ago
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Whenever I hear german companies mention digitalisation, I get reminded that they still use pen and pencil in production environments to log data, pass those sheets to secreteries who enter the data into legacy systems so data analysts can enter it into another system that then has an integration with SAP. Data from SAP then flows onwards to some buzzword filled Azure product that costs a few million a month from which someone downloads an xls file and uploads it to Tableau where they run some simple calculations. Someone else downloads it as an xls and manually writes (not copy pastes) the numbers into a power point presentation and makes graphs by drawing shapes. This is then presented at some bi-monthly meeting.

I wish I was making this stuff up.

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wenc
27 minutes ago
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I used to work for the US side of a German multinational (one of the largest in the world) and discovered the same thing when it came to software.

The German side always had slick presentations (they always had good visual marketing) and impressive claims, but whenever I tried to work with their products, I always found the claims overstated and that they hadn't really executed deeply. This despite my German counterparts working hard (I visited HQ in Germany and when they work, they really work and clock the hours, no idle chitchat)... yet it doesn't translate to impact.

A lot of their products had impressive front-ends but half-baked back-ends (on the American side, it's the reverse -- our interfaces looked like crap, but our stuff actually worked and often delivered in less time).

A lot of their designs were also non-human friendly (if you've ever driven a German car, you'll realize that the car was built for engineers and not for end users -- weird little user-hostile features pop up everywhere). I don't understand why this is -- this is a nation that produced Dieter Rams.

I went to a BMW talk once about the infotainment system (it was built on the latest Azure tech), but came away feeling that the work was not deep. It was skin deep.

I wonder what has happened to the German builder/tinkerer culture that made German manufacturing what it was. In the 1980s and 1990s, Germany was synonymous with excellence. But in the 2000s-present, not so much (except maybe in very narrow mittelstand verticals, e.g. Zeiss).

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estearum
11 minutes ago
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This describes large companies everywhere

I encountered oil wells essentially controlled by post-it notes passed around an office.

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jimbokun
9 minutes ago
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Maybe they found the PostIt notes worked better than whatever software they tried.
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kingjimmy
1 hour ago
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They make connecting SAP so difficult... this is the only way
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paffdragon
1 hour ago
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It's not how it works. You suppose to contract a consulting company that contracts some offshore company to connect you to SAP.
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jimbokun
7 minutes ago
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I wonder if it’s cheaper to just have an AI write the parts of SAP you actually need.
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dgxyz
1 hour ago
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I've seen worse. For 2 years I received the results weekly, that I didn't ask for, of a $1m a year burn reporting stack. This was launched during a massive back patting ceremony like something out of Severance.

So one day I stared at it randomly and noticed that the pie chart percentages on one thing didn't even add up to 100. Looked back at history and it turned out this had been the case since day one. Spent a day taking it to bits and a good 50% of it made no sense at all and people had been making business decisions on it without checking it.

And to remediate it? They replaced it with some AI generated slop which is even worse.

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nradov
14 seconds ago
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It's always funny when HN users comment that there are no more opportunities for startups and it's too hard to compete against large, wealthy corporations. The reality is that most of them are so badly managed that competing against them is easy if you're actually competent.
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fires10
1 hour ago
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I have seen this way to often in other areas. That is the push here as well AI can sort through it. Too many people are held to account for not meeting what amounts to made up numbers.
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FrustratedMonky
2 hours ago
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That might actually describe a pretty good implementation of an interface to SAP.

I think pencil is more efficient than SAP.

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hypeatei
1 hour ago
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I agree and it's quite resilient to digital outages/downtime (at least in terms of hours, probably not more than a few days) so your manufacturing productivity won't drop to zero when the ERP system goes down. The paper logs can also be entered later when the system comes back up.

As we've seen in the Iran conflict, datacenters are a target and result in extended outages.

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fHr
1 hour ago
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true absolute dogshit software
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nom
1 hour ago
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that's a feature
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drnick1
1 hour ago
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> I wish I was making this stuff up.

Lmao. Yes it's a pretty good summary of what happens in the corporate world, and not only in Germany.

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KnuthIsGod
34 minutes ago
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SAP is truly terrible.
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avaer
2 minutes ago
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Not sure this counts as "humanoid" any more than the robots we've had in factories for a century... the hands and feet are nothing like a human's, and would not be improved by being more human.

It seems they just made the shape of their machine have a vaguely human silhouette so they could ride a hype wave.

I'm all for programmable humanoid robots, humans are an awesome human interface, but this ain't it.

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cuvinny
3 minutes ago
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Looks like they already have been testing it in the Spartanburg, SC, USA plant (just outside of Greenville SC [also I think the largest BMW factory in the world making most of their SUVs]). Still I don't get why a humanoid robot would be a thing for car making, a robot arm seems like it'd almost always be more efficient.
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dmix
2 hours ago
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torginus
1 hour ago
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My prediction is that by the time humanoid robots actually make it to the factory floor, they'll be pretty un-humanoid.

90% of car manufacturing is done by oldschool industrial robots, and I've had people point out that heavy use of industrial robots are basically unique to the car industry.

You might see a robot arm here and there in other industries, but it's somewhat rare, usually its all purpose-built machines or humans.

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marcosdumay
14 minutes ago
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Cars are in the intersection where you have large parts that need to be moved around where other things happen with them and large scale of standard designs that is worth automating.

I expect that when we manage to do automated construction, it will use robot arms in several places too. But it's very rare that those two happen at the same time. Usually, large things are not standard.

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3eb7988a1663
1 hour ago
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You reminded me of the hilarious SV pizza making robot startup which has its own robot arm.

In this video you see the unnecessary robot arm move the pizza to the oven: https://www.youtube.com/watch?v=bN45bTsBUW8

For contrast a How it is Made video of frozen pizzas being created at dozens (hundreds?) per minute: https://www.youtube.com/watch?v=0UrSIOtv8a0

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df2dfs
1 hour ago
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I agree and for me personally this is very easy to see and understand.

Why do you think the vast majority of people fail to see it like this? Guys like Musk obvious hype it up as he now has tied the valuation of the firms he owns and operates to this story.

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torginus
15 minutes ago
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I don't disagree with the general utility of humanoid (or other multipurpose) robots, just not in a factory setting.

I think automating stuff in the factory makes zero sense - its a controlled environment with purpose designed tooling where anything that makes sense to automate has been automated. All the extra work will only result in marginal gains.

It's automating the stuff that goes on outside of the factories - for example construction imo is about almost as labor intensive as it was a century ago, the marginal gains were offset by more complex building techniques and higher expectations.

Housing is also just about the most valuable thing that exists in every country.

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georgeecollins
1 hour ago
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Because so much infrastructure is in humanoid form. If you can make something that can manipulate two hands on arms that are positioned and moved like human arms, you could just put that torso into a lot of situations to replace a human without a lot of retooling. That's the dream I think.
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bentcorner
1 hour ago
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Installing humanoid robots in a factory is like using regexes to parse data.

It makes sense if it's a one-off but there are better solutions.

Maybe it does make sense for small scale businesses that need just a little automation? Like a humanoid robot could restock shelves and do inventory in a grocery store at night, and you wouldn't need to retrofit anything to be able to do that.

Large scale factories seems like the wrong use case for humanoid robots.

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df2dfs
1 hour ago
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I personally think humans make the mistake of thinking that we must create objects that emulate oneself. Imagination is tough, I know.

Does the computer 'memory' behave identically like human memory? Of course not. Does it look like the 'memory' of a human? Again, of course not.

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XorNot
47 minutes ago
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Vertically upright humanoids have a lot going for them: they don't occupy a lot of floor space, they can pull an object right into their center of gravity to manipulate it, and because they're familiar they're relatively easy to prototype actions for because they're our actions.

People always asser without evidence that humanoid isn't the best design, but there's a paucity of alternatives that don't make some type of tradeoff: humanoid might not be the best at anything, but it's clearly very good at a lot of things.

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skgough
2 hours ago
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Hexagon is very prominent in precision manufacturing through their dimensional measurement robots (CMM Coordinate Measurement Machine) and other metrology software/hardware. This is most likely why they were chosen by BMW, as I imagine they already have a working relationship together, although the EU aspect could have contributed as well.

I wonder if this is a newly acquired subsidiary producing these robots (they've been doing a lot of acquisitions recently), or if these have been in development in-house for a while.

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asdff
32 minutes ago
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Seems so funny to me that we are building llms to write in english code for computers. And building robots to perform some automated processes in the shape of humans.

When are we going to rip the bandaid off, and skip bothering with the ux layer built for humans? I guess that is just old fashioned 20th century factory style automation that doesn't get headlines written about it, at least not in these decades.

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Zqwlpaj
3 hours ago
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It is a pilot project. German pilot projects rarely go anywhere. If this succeeds against all odds, I hope for BMW that the robots are buying cars, too.
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s3p
2 hours ago
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It'll be the first time a BMW ever used turn signals!
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rafaelmn
1 hour ago
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Not if they trained on driver data. Will come with tailgating, lane swerving and flashing high beams as standard. Sonar will be used to judge the minimum distance you can ram behind someone and when to activate high beams.
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notahacker
2 hours ago
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Yeah. Feels kind of insignificant considering the amount of non-humanoid robots they've used on production lines for the last few decades and lack of any claims to be "fully autonomous" or for the humanoid robots to be performing particularly advanced tasks
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maxglute
1 hour ago
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This doesn't feel like it needs to be humanoid shaped. It does not appear ambulatory. Why not just tracked chassis with some robot arms. That said, humanoid robots with food tracks very anime.
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dataviz1000
3 hours ago
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Here is a 60 Minutes piece showing Boston Dynamics Atlas working in a car factory in the United States. https://www.youtube.com/watch?v=n6ISdRkS37I
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u1hcw9nx
3 hours ago
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Hyundai vs BMW, where is Tesla?
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simondotau
2 hours ago
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Tesla beat Hyundai and BMW to this meaningless announcement a year ago, and have already progressed from that to the inevitable “oh yeah, this doesn’t actually work yet.”

Give Hyundai and BMW time.

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tw-20260303-001
3 hours ago
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It's coming, next year, there will be a million of them.
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baxtr
2 hours ago
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On the moon or on Mars?
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warkdarrior
2 hours ago
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There are already 2M robots on Mars, Elon is working on a space mission to bring 1M back.
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cpursley
1 hour ago
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In the mountains of Iran and stepps of Ukraine, I fear… and before you downvote, consider that starlink are in both, already.
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r33b33
2 hours ago
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So their cars will get cheaper, right... right???
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pinkmuffinere
3 hours ago
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I think this is going to be bad for BMW, and bad for the current robotics-summer. I _hope_ that’s not the case, I’d love for robotics to get deployed more widely in manufacturing. But I’m pretty sure it will be. I think the chances of meaningful success would be higher with non-humanoid robotics
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eitally
55 minutes ago
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Robots are widely deployed in manufacturing, just not humanoid robots. The biggest benefit of stationary robots is that their behavior is 100% predictable and they are always where the humans expect them to be. There are certain areas in factories which can be nearly 100% automated (pick & pull in warehouses, for example), but there are a lot of areas where, without a human in the loop, there are too many edge cases to reasonably expect humanoid-robots-as-replacements-for-humans to anticipate or react to.

(I have 15 years experience in high tech manufacturing, with most of that building test automation & manufacturing execution systems, and an advanced degree in operations research.)

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krona
2 hours ago
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This is top-tier vagueposting.
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pinkmuffinere
2 hours ago
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Feel free to ask for more details if you have specific questions! I worked in robotics for many years, I have some decent familiarity with this space. Here’s some more detailed thoughts “for free”:

Humanoid robotics are largely a publicity stunt. Our actuators, sensors, and algorithms are better adapted to other form factors. The nice thing about humanoids is that you (in theory) don’t have to change the interface, since they can use the same interface humans can use. In practice that doesn’t hold well, because we don’t have great force/pressure sensors to cover large areas like human skin. Likewise, it’s difficult to apply the fine forces that are sometimes needed (grabbing an egg, moving a joystick, etc). And there’s risk of the robot doing something unpredictable, so you always have to set a good safety bound around it anyways. In the end it’s often better to adapt the process to modern robotics, rather than the other way around.

There are many good practitioners that write about these and other limitations, I think Rodney Brooks has some good discussion of it, eg. https://rodneybrooks.com/why-todays-humanoids-wont-learn-dex...

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barrkel
1 hour ago
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Apart from dexterity, bipedal machines are unstable and require dynamic adjustment to stay upright, as I understand it.

The mechanism humans use to stay upright after an unexpected loss of balance, flailing etc., would not be safe to be around when a robot employs them.

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bitwize
2 hours ago
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There's also the idea that a humanoid robot can learn to imitate human action just by watching it, thanks to AI magic!
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joe_the_user
1 hour ago
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It would be hard to believe that BMW doesn't have many industrial robots already deployed and in fact they do on a serious scale [1]. Now, to my mind, adding humanoid-robots to the existing mix of standard-robots and people seems not completely terrible.

The article's vacuous AI gloss language indeed makes it seem like they are indeed engaging in, crudely put, baloney. But your own language is weird here, like you don't realize robots are a standard thing in modern manufacturing. I mean, modern manufacturing "succeeds" massively using nonhumanoid robots at large scale.

[1] https://www.bmwgroup-werke.com/spartanburg/en/our-plant.html

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givemeethekeys
3 hours ago
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That's excellent! I look forward to much cheaper cars now that the robots will be making them for the masses.
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Flavius
3 hours ago
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Oh, absolutely. Because history clearly shows that when multi-billion dollar corporations save money on labor, they immediately pass those savings directly to the consumer.
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usrusr
1 hour ago
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Give it time: at some point nobody will be consumer except for the equity lords. Savings will reach them.
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amelius
3 hours ago
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Meanwhile China has dark factories.
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torginus
1 hour ago
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I think this is a myth - Chinese factories don't seem to be automated to a higher degree than European ones, and in any case are still full of Kuka, Fanuc and ABB robots.

I think there's a domestic brand or two that's gaining marketshare, but they're not there yet.

There's a myth of Chinese high-tech (esp in cars), that is not to say their stuff isn't technologically advanced, but the characterization that Chinese tech has left Europeans' behind just does not pass muster when one looks at mechanic videos of Chinese EVs.

Their cars look fancy and are full of futuristic screens and sensors, but the suspension setup and lot of engineering behind them is not exactly cutting edge.

That's why a lot of car reviewers say that a lot of their EVs don't drive particularly well

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ricardobeat
1 hour ago
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This take might have been true years ago, especially for cheaper makes, but modern EVs from china use high-quality components and designs that often surpass european automakers. The premium brands - Nio, Zeekr, Polestar, Lotus, etc - have design and R&D offices in Europe, and source parts from suppliers all over the world. Nio uses Nvidia Orin chips, Qualcomm SoCs, Brembo brakes, Bosch controllers, ZF suspension systems, Continental/Pirelli tires, and ClearMotion (in their flagship model); can't get any better than that.

The driving feel is definitely a thing, the chinese cars are very soft and 'boaty' which is not as desirable elsewhere. They are also on average much larger and heavier than their western counterparts, cities in China have road infrastructure built in the past 20-30 years with spacious lanes.

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weinzierl
2 hours ago
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In a sense BMW has factories in China too (through Brilliance). I once heard the story that they built a 1:1 clone of the Dingolfing plant there.

The owner family did the right thing at the right time. If the Europe and US business tanks they will be fine. BMW as a brand not necessarily.

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drnick1
1 hour ago
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Looking forward to using one of those robots as a butler.
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ge96
2 hours ago
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Not sure what the drawers are on the robot but one of the humanoid robots I saw changed its own battery that was pretty cool (I think it had 2).
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numpad0
2 hours ago
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Why doesn't anybody do the shoulder complex right? It gives me itches to scratch.
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javiramos
2 hours ago
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According to Figure, their robots had already been deployed in production
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okokwhatever
1 hour ago
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And this is how it starts in EU
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fHr
1 hour ago
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absolute short on EU source: I'm from EU
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moogly
2 hours ago
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Will they dance? I've yet to see someone demo a humanoid robot doing something useful. Clearly, making them dance can't be that difficult.
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downrightmike
3 hours ago
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How they work? Without indication
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lifestyleguru
3 hours ago
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They communicate through tailing each other and flashing bright lights from behind.
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