The World's Most Complex Machine
108 points
2 days ago
| 12 comments
| worksinprogress.co
| HN
Amorymeltzer
1 hour ago
[-]
It's been mentioned before, but Chris Miller's Chip War from a few years back is an excellent, very-readable book on the topic. Goes into depth on the history and development of chips and their production. He did the rounds on the interviews back then, and it's definitely worth a read. The EUV stuff is great, but I particularly liked his history on how the USSR was always going to lose and how integral Apollo really was.
reply
xattt
5 minutes ago
[-]
> To ship one requires 40 freight containers, three cargo planes, and 20 trucks.

Is this just restating the size of the same shipment three times?

reply
maxalbarello
2 hours ago
[-]
For anyone interested in the topic I highly recommend this Veritasium video: https://www.youtube.com/watch?v=MiUHjLxm3V0
reply
Isamu
13 minutes ago
[-]
I recommend the Asianometry channel, he has a good series of videos about ASML, TSMC, chip fab supply chain, the Japan photo resist monopoly, etc

https://m.youtube.com/c/Asianometry/videos?ra=m

reply
ozarkerD
10 minutes ago
[-]
Asianometry is fantastic
reply
jasode
2 hours ago
[-]
The Veritasium video is good but their "newscast" style with constant back-and-forth cuts to talking heads can make the presentation a bit disjointed.

The more straightforward video of ASML EUV is from Branch Education: https://www.youtube.com/watch?v=B2482h_TNwg

Because that vid gives an overview of the whole machine, it gives context to what each scientist is talking about in the Veritasium interviews.

reply
maxalbarello
1 hour ago
[-]
Thank you! The video you recommended definitely goes more in depth. I still like Veritasium's style more but it's just personal preference ofc
reply
alfiedotwtf
36 minutes ago
[-]
Yeah… when I’m eating breakfast, a lecture is not what I’m after. I watched that Veritasium video a while back and was glued to it. Any other presentation style and I probably would have completely skipped it (thinking I’ll watch it another time knowing I would never go back to it).
reply
Zealotux
2 hours ago
[-]
Great video and I think the only way to truly grasp the complexity of EUV lithography as a layman.
reply
jstummbillig
1 hour ago
[-]
> By betting on extreme ultraviolet lithography long before it worked, ASML became the chokepoint for cutting-edge chips.

Makes one wonder: Would we be much better off of worse off if we reshaped society to do more of things, where a new technology is unlikely to work but highly beneficial in the limits? Would we sooner have 10 additional ASMLs or waste a lot of resources?

reply
IAmBroom
2 minutes ago
[-]
Big gambles have big risks. It's the gambler's folly, after a big win (ASML's EUV) to say, gee, we should have bought more lottery tickets! Next time, it all goes on red!

What is no longer mentioned is that ASML made another big gamble at the time they started on EUV. They decided to make an all-in-one chip making machine that took silicon and output chips (instead of matrices of chip circuits laid out on a wafer).

On paper, the machine would save a lot of money for the fab houses. IRL: no one asked for it, and no one was willing to risk their entire production on a single, untried, swiss army knife of a fabricator.

The whole program was a wash. People were reassigned and the project died a very quick death. ASML lost a ton of money on this misguided attempt, but not enough to choke them.

So, they rolled the dice twice, and one gamble paid off handsomely. If it went the other way, they'd be a smaller company, and Moore's Law would be overshooting reality. If neither paid off, they'd be DOA.

reply
danielheath
27 minutes ago
[-]
I mean, it’s been tried; a reading of relevant historical texts would give you lots of ammunition to support either argument.
reply
MrBuddyCasino
21 minutes ago
[-]
Rule of thumb: when something is being called "The World's Most Complex Machine", its either CERN's Large Hadron Collider or an ASML EUV machine.

In this case, its the latter.

reply
hackrmn
46 minutes ago
[-]
> These machines are roughly the size of double-decker buses. To ship one requires 40 freight containers, three cargo planes, and 20 trucks. They are the world’s most complex objects. Each contains over one hundred thousand components, all of which have to be perfectly calibrated for the machine to produce light consistently at the right wavelength.

As a software engineer by trade, the above parable communicates to me two very important things and little else by comparison: that the machines are ultimately fragile and nowhere near "optimised", since the complexity is by own admission substantial to put it mildly; the machine is not a commodity, exactly, one of the million pieces breaking subtly likely renders it inoperable; its cost is proportional to its complexity (read: astronomic); by mere fact it's a focal point of geopolitics only supports the rest of the argument it's a machine of current stone age much like siege engines were at some point the closely guarded secret win-or-lose multiplers of feudal culture.

I mean it's certainly interesting to read about the complexity, but reducing the complexity and commoditising the whole thing is what's really going to be impressive I think :-)

I am probably speaking out against the nerd in us, and none of what I said should detract from enjoying the article or the subject, it's just that I think complexity here is the giveaway of us not having conquered UVL exactly, not quite yet :-) Or maybe we lack the right materials which would allow us to reduce the machine or make it less complex or prone to calibration related errors.

reply
svantana
33 minutes ago
[-]
Indeed, all this reminds me of the marvel that is mechanical timekeeping - incredibly complex engineering that would ultimately be surpassed by dirt cheap electronics.

What is the corresponding revolution in chip production? I imagine something like FPGAs for litography - a wafer that can somehow work on another wafer in a sandwich-like configuration. Such a process could potentially improve on each iteration and thus get very good, very fast.

reply
mytailorisrich
2 hours ago
[-]
It is unavoidable that, at some point, China will have its own matching or better machine because they obviously how incredibly strategically important it is.
reply
KermitTheFrog
1 hour ago
[-]
Non-zero chances - yes. Unavoidable - I wouldn't be so sure. I can't imagine how many top human-hours and cutting-edge inventions involved to construct this machine. And much of this simply cannot be stolen or bought, no matter how much money you have.
reply
mytailorisrich
1 hour ago
[-]
It has never happened in the history of the world that a company or country could maintain its technological advance indefinitely.

Either China will catch up on this or that particular technology will become obsolete. But it is certain that they won't stay behind forever (measured in a small number of decades at most).

reply
wincy
4 minutes ago
[-]
I mean you’ve definitely just had technology disappear though, usually because of war. Damascus Steel was a lost military tech. We could certainly end up just accidentally (or worse, intentionally) bomb this stuff out of existence so nobody has it.
reply
codeulike
1 hour ago
[-]
Right but if you dont say how long it will take them, youre not really saying anything.
reply
mytailorisrich
18 minutes ago
[-]
> measured in a small number of decades at most
reply
maxalbarello
1 hour ago
[-]
i find it hard to believe that there is no equivalent anywhere else in the world. there is so much talent out there and the stakes are so high that it seems like an inevitability.

whatever many secrets are involved, information wants to be free and it's hard to believe that others won't figure it out.

by the time they do catch up we better be steps ahead. what's after EUV?

reply
Someone
31 minutes ago
[-]
High-NA EUV, apparently. https://www.reuters.com/business/asml-says-next-gen-euv-tool...:

- ASML's High-NA EUV machines ready for high-volume production

- Machines have processed 500,000 wafers, showing technical readiness

- Full integration into manufacturing expected in 2-3 years, ASML's CTO says

After that, it may be X-rays.

A disruptive step would be to move to 3D printing, but that (among other issues) is too slow at the moment. Maybe, ideas from nano robotics (https://en.wikipedia.org/wiki/Nanorobotics) can help there.

reply
q3k
20 minutes ago
[-]
> A disruptive step would be to move to 3D printing

The lithography equivalents of that are laser direct write lithography and e-beam lithography. They've been used for decades in research labs, but they're impossibly slow for any mass production.

Atomic Semi are trying to make some derivative of these processes happen at a commercial scale.

reply
sbarre
48 minutes ago
[-]
Honestly I thought the same, but after watching a couple of videos on how EUV actually works, and what ASML (and the 1,200 other specialized companies that feed into its supply chain) built..

I can understand why you can't just take one apart and copy it.

There's (apparently) 4 decades of accumulated cutting edge scientific research that has gone into these machines.

I suspect the machinery, process and human expertise required to simply produce the parts required for these machines is the real moat (oh and I guess the US-led export controls too).

The build tolerances for components are incredible. There are 11 primary mirrors in an EUV machine, each one has something like 100 coats of ultra-pure materials that are precisely deposited in picometer-thick layers with tolerances in the nanometers, across a 1-meter wide curved surface.

Then you have to position the mirrors perfectly inside the machine, again with tolerances in the nanometers.

So even if you know what you need to do, having the equipment and expertise to do it is a different thing.

And that's just one part of the 100,000+ parts that make up an EUV machine.

reply
nextaccountic
29 minutes ago
[-]
Maybe copying it is too fragile (but I note that China copied the F-35)

But in this case the Chinese will just develop their own alternative, that might work as good or even better

reply
codeulike
1 hour ago
[-]
"at some point" is doing a lot of work there. How long do you think?
reply
dnnddidiej
1 hour ago
[-]
30 years
reply
ForHackernews
2 hours ago
[-]
They might be the most complex mass-produced commercial machines but the Large Hadron Collider has a plausible claim to the title of "world's most complex machine" https://www.guinnessworldrecords.com/world-records/103591-la...
reply
carlovalenti
1 hour ago
[-]
agree
reply
bob1029
2 hours ago
[-]
I think something like this wins that category:

https://en.wikipedia.org/wiki/Eastern_Interconnection

reply
Rexxar
43 minutes ago
[-]
It's strange to count this as single machine. But if we go this way, the north Chinese interconnection and the continental Europe interconnection are bigger (https://en.wikipedia.org/wiki/Wide_area_synchronous_grid).
reply
ForHackernews
2 hours ago
[-]
I suppose it's partly a semantic question that hinges on what you count as a single "machine" and what's a system or a network.
reply
scotty79
44 minutes ago
[-]
I'm pretty sure that's the most bizarre light source on the planet: https://youtu.be/B2482h_TNwg?t=929
reply
moffkalast
2 hours ago
[-]
If there's really such a bottleneck around ASML, why not design some extra chips for legacy processes that presumably already have well known design workflows?

I mean we're not talking AMD FX and Core 2 Duo here, it's Raptor Lake and Zen 3, it's perfectly viable and still being sold in droves right now.

reply
irdc
2 hours ago
[-]
That’s what the likes of AMD with their chiplet design have been doing.

There’s also the issue of older process nodes not being profitable enough anymore, which explaines why at the height of the chip supply crunch older ARM chips were in short supply but there was ample stock of the 20nm feature-sized RP2040.

reply
moffkalast
2 hours ago
[-]
This is gonna sound super dumb, but I'm not sure how they aren't being profitable if there are shortages, just price things beyond break even level? The average person can't even tell the difference between a Core 5 and a Core 5 Ultra, you can practically sell them at the same price and I'm not even sure they'd notice when actually using them. The performance jump is relatively minor and the bottlenecks are elsewhere.
reply
MadnessASAP
1 hour ago
[-]
It mostly comes down to the consumer market not being significant enough by itself. A consumer may not notice a 10% increase in performance per watt or dollar. A large office building probably will, and a datacenter definitely will.

I don't think I'm being entirely hyperbolic when I say the consumer market only exists to put devices that can connect to and feed the datacenter loads into the general populations hands.

reply
frangonf
1 hour ago
[-]
Isn't exactly this what China is doing? Apart from poaching ex ASML employees? Now reaching 7nm, and just throwing up more energy to catch up in FLOPS like Jensen said?
reply
simne
1 hour ago
[-]
Because very large share of market now are datacenters. Difference from desktop is dramatic - for desktop really acceptable very simple chips with bad energy efficiency, but DCs already deal with extremely high power consumption, as they typically "compress" so much consumption in one rack, that constantly working near to physical constraints.
reply
moffkalast
46 minutes ago
[-]
That's the AI hype narrative, but aren't server CPUs only like 25% of the total market? That's tiny compared to consumer volume, though revenue is likely on par given the higher cost per unit.
reply
simne
9 minutes ago
[-]
> aren't server CPUs only like 25% of the total market?

Yes and no. If just formally calculate, yes, servers are small market volumes. But, they are much less constrained financially, than private person, so from same fab one could earn much more money if sell to server market, than if sell to consumer market.

reply
zozbot234
5 minutes ago
[-]
I don't think that's correct, server chips aren't really "more expensive" than consumer chips when you correctly account for performance. Older-gen server chips have comparable performance to new top-of-the-line consumer chips and sell for a similar price. Newer-gen server chips in turn are priced at a premium over the current value of the older-gen, to account for their higher performance. The lower financial constraints don't enter into it all that much.
reply
scotty79
48 minutes ago
[-]
You can't make desktop computer 4 times larger but there's very little preventing you form putting 4 racks where you had 1 before. If the floor space is the expensive part of data center then probably some incentives are misaligned.
reply
simne
16 minutes ago
[-]
For about price of land and connectivity - in large city land price begin on few millions dollars per square kilometer, and usage of cable channels could cost from 50$ per meter (easy could be 200$/m).

Plus, space arrange could last years.

Heat dissipation in range of megawatts could be just prohibited by local regulations.

So, space in large cities is very serious problem, and for business it is usually easier to "compress" as much computing power as possible in one rack.

reply
simne
26 minutes ago
[-]
You cannot place dc anywhere, in large cities space is extremely constrained, and land is extremely expensive.

Also big problem - connectivity - you cannot place DC where it cannot be connected to power grid and to very powerful network.

So yes, DC floor space is severely limited.

And the third issue - last decades, rack servers dissipate extremely large amounts of heat, I hear numbers up to tens Kilowatts per rack, which is just hard to dissipate with air cooling (as example, all IBM Power servers have option of liquid cooling, but this is totally different price range).

reply
sbarre
44 minutes ago
[-]
Bigger chips = more distance to cover for your electrons = more power required = more generated heat = slower throughput for your data.

Surely you don't believe that the entire chip industry had not thought of "wait what if we just make the chips bigger".

reply
moffkalast
35 minutes ago
[-]
AMD hiding Threadripper behind their back: Uh yeah what a terrible idea, we definitely didn't actually do that. Making a CPU that's twice the size, how ridiculous would that be right?!
reply
maxalbarello
1 hour ago
[-]
and yet not even close to the complexity of the human brain
reply
amelius
29 minutes ago
[-]
It looks complicated but I suspect that 90% of what I see in that picture is just a giant refrigerator.
reply