How LEDs are made (2014)
93 points
2 days ago
| 7 comments
| learn.sparkfun.com
| HN
jrmg
3 hours ago
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Man, I miss photo articles like this that I can read at my leisure, without sound. Nowadays this would likely be a (probably frantic) video.
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js2
42 minutes ago
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A non-frantic (related) video worth the watch:

Why It Was Almost Impossible to Make the Blue LED

https://www.youtube.com/watch?v=AF8d72mA41M

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NikolaNovak
4 hours ago
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1. Fascinating overall

2. "they can align over 80 per minute or about 40,000 per day." - terrifying, as I assume this is a metric workers are held against :O

80 per minute is less than a second for what sounds like several movements - move the die over, align, push down, move it out. While your eye is stuck to the microscope.

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throwup238
3 hours ago
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For context this is a 12 year old article about an outdated factory before LED die bonders got cheaper. The humans are working as glorified pick and place machines doing very repetitive motions, not manually aligning each die through a microscope. This only works because the tolerances on the placement between the die and anode/cathode are huge and the surface tension of the adhesive does most of the work.
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bhagyeshsp
2 hours ago
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I guess I had read this article 12-13 years back. I think it was this same article.

One of the things I vaguely remember was reading somewhere that working on this LED manufacturing severely damages the workers' eyes. I don't know how much of it is true and if it is, whether that is still the case.

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s0rce
59 minutes ago
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Neat, I was expecting more about how the semiconductor part is made. I toured the Lumileds/Phillips fab that closed in San Jose but you can't really see much.
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QuinnyPig
52 minutes ago
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You could probably see more if they used their own product.
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londons_explore
4 hours ago
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So every LED die is manually aligned?

Surely 10 years on that isn't true anymore??

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sitzkrieg
3 hours ago
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no longer true indeed. comment a bit above mentions more modern automated alignments. this and things like blue leds coming down in price
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pedroneto3
1 hour ago
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I wonder why some leds have a high TDP and if even that it is efficienty and how it could be fixed...
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cowthulhu
4 hours ago
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This was a lot lower-tech than I was expecting. Very cool!
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